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Summary

LED T8 Lamp Replacement

Linear Fluorescent Lighting: T8 Drop-In Replacement vs. T8

LED manufacturers are rushing to fill existing T-8 fluorescent lamp fixtures, (and T12s as well) with products that mimic the T-8 tube and simply replace it, usually by-passing the existing ballast. The technology in general has improved markedly, in particular for T-8 replacements, yet the most recent performance studies show it is not equivalent in performance while costs remain high.

Synopsis:

Selling points for the T-8 LED replacement are that no new fixture is required so capital costs are not stranded, no mercury is contained for customers concerned about it or constrained by local ordinances, long lamp life and reduced energy costs. LEDs also perform well under frequent on/off switching and in cold conditions. The directional nature of the LED product is touted as why much less light is needed in a given space, and much less light also means much less power is needed. High quality white light, dimmability, and reduced maintenance resulting in lower lifecycle costs are also promoted, but especially in these areas careful questions must be asked. The high first cost of the lamps ranging from $60- $120 per lamp make it nearly, if not impossible, to “payback” in energy savings over their lifetime- a term that has yet to be determined in actual use.

DOE has concluded that the mushrooming number of LED replacements for linear fluorescent lamps are not ready for prime time.  CALiPER testing in 2010 indicated that the bare lamp output from LEDs was just 48% of that of the benchmark fluorescent lamp.  Workplane light levels and uniformity might be inadequate given use of "drop"-in replacements (EERE, 2011). This may change at any moment.  Recent work at the Lighting Research Center on a prototype LED SPE system on a two-lamp T8 4-foot troffer indicates that a similar light output could be maintained with a 28% power reduction (from 56W to 40W).  The CRI (Color Rendering Index) of the LED prototype, however, was 65 so ongoing work is to maintain a high efficacy while improving the overall CRI (Lighting Research Center, 2013).    

Energy Savings: 28%
Energy Savings Rating: Extensive Assessment  What's this?
LevelStatusDescription
1Concept not validatedClaims of energy savings may not be credible due to lack of documentation or validation by unbiased experts.
2Concept validated:An unbiased expert has validated efficiency concepts through technical review and calculations based on engineering principles.
3Limited assessmentAn unbiased expert has measured technology characteristics and factors of energy use through one or more tests in typical applications with a clear baseline.
4Extensive assessmentAdditional testing in relevant applications and environments has increased knowledge of performance across a broad range of products, applications, and system conditions.
5Comprehensive analysisResults of lab and field tests have been used to develop methods for reliable prediction of performance across the range of intended applications.
6Approved measureProtocols for technology application are established and approved.
Simple Payback, New Construction (years): 7.5   What's this?
Simple Payback, Retrofit (years): 9.7   What's this?

Simple Payback is one tool used to estimate the cost-effectiveness of a proposed investment, such as the investment in an energy efficient technology. Simple payback indicates how many years it will take for the initial investment to "pay itself back." The basic formula for calculating a simple payback is:

Simple Payback = Incremental First Cost / Annual Savings

The Incremental Cost is determined by subtracting the Baseline First Cost from the Measure First Cost.

For New Construction, the Baseline First Cost is the cost to purchase the standard practice technology. The Measure First Cost is the cost of the alternative, more energy efficienct technology. Installation costs are not included, as it is assumed that installation costs are approximately the same for the Baseline and the Emerging Technology.

For Retrofit scenarios, the Baseline First Cost is $0, since the baseline scenario is to leave the existing equipment in place. The Emerging Technology First Cost is the Measure First Cost plus Installation Cost (the cost of the replacement technology, plus the labor cost to install it). Retrofit scenarios generally have a higher First Cost and longer Simple Paybacks than New Construction scenarios.

Simple Paybacks are called "simple" because they do not include details such as the time value of money or inflation, and often do not include operations and maintenance (O&M) costs or end-of-life disposal costs. However, they can still provide a powerful tool for a quick assessment of a proposed measure. These paybacks are rough estimates based upon best available data, and should be treated with caution. For major financial decisions, it is suggested that a full Lifecycle Cost Analysis be performed which includes the unique details of your situation.

The energy savings estimates are based upon an electric rate of $.09/kWh, and are calculated by comparing the range of estimated energy savings to the baseline energy use. For most technologies, this results in "Typical," "Fast" and "Slow" payback estimates, corresponding with the "Typical," "High" and "Low" estimates of energy savings, respectively.

Status:

Details

LED T8 Lamp Replacement

Linear Fluorescent Lighting: T8 Drop-In Replacement vs. T8

LED manufacturers are rushing to fill existing T-8 fluorescent lamp fixtures, (and T12s as well) with products that mimic the T-8 tube and simply replace it, usually by-passing the existing ballast. The technology in general has improved markedly, in particular for T-8 replacements, yet the most recent performance studies show it is not equivalent in performance while costs remain high.
Item ID: 234
Sector: Commercial
Energy System: Lighting--Lamps & Ballasts
Technical Advisory Group: 2009 Lighting TAG (#1)

Synopsis:

Selling points for the T-8 LED replacement are that no new fixture is required so capital costs are not stranded, no mercury is contained for customers concerned about it or constrained by local ordinances, long lamp life and reduced energy costs. LEDs also perform well under frequent on/off switching and in cold conditions. The directional nature of the LED product is touted as why much less light is needed in a given space, and much less light also means much less power is needed. High quality white light, dimmability, and reduced maintenance resulting in lower lifecycle costs are also promoted, but especially in these areas careful questions must be asked. The high first cost of the lamps ranging from $60- $120 per lamp make it nearly, if not impossible, to “payback” in energy savings over their lifetime- a term that has yet to be determined in actual use.

DOE has concluded that the mushrooming number of LED replacements for linear fluorescent lamps are not ready for prime time.  CALiPER testing in 2010 indicated that the bare lamp output from LEDs was just 48% of that of the benchmark fluorescent lamp.  Workplane light levels and uniformity might be inadequate given use of "drop"-in replacements (EERE, 2011). This may change at any moment.  Recent work at the Lighting Research Center on a prototype LED SPE system on a two-lamp T8 4-foot troffer indicates that a similar light output could be maintained with a 28% power reduction (from 56W to 40W).  The CRI (Color Rendering Index) of the LED prototype, however, was 65 so ongoing work is to maintain a high efficacy while improving the overall CRI (Lighting Research Center, 2013).    

Baseline Example:

Baseline Description: Troffer with 2-4 ft T8 lamps
Baseline Energy Use: 171.8 kWh per year per unit

Comments:

The power draw for this troffer is 56W.  Given use in an office environment with no daylighting controls, annual energy use is about 56 W/1000 W-h/kWh x 59 hours/week x 52 weeks = 171.8 kWh/year per troffer.  Use would be greater in hospitals and public safety buildings.

Manufacturer's Energy Savings Claims:

"Typical" Savings: 28%

Best Estimate of Energy Savings:

"Typical" Savings: 28%
Energy Savings Reliability: 4 - Extensive Assessment

Comments:

Energy savings potential of these lamps have been lab tested by the Lighting Research Center and CALiPER, Pacific Northwest National Lab developed performance specifications for them. 

Energy Use of Emerging Technology:
123.7 kWh per unit per year What's this?

Energy Use of an Emerging Technology is based upon the following algorithm.

Baseline Energy Use - (Baseline Energy Use * Best Estimate of Energy Savings (either Typical savings OR the high range of savings.))

Technical Potential:
Units: unit
Potential number of units replaced by this technology: 38,500,000
Comments:

This emerging technology bears watching more than any other.  The 2013 Navigant study "Adoption of Light-Emitting Diodes in Common Lighting Applications" (Table 3-2) indicates a potential LED energy savings in troffers (and other common fixtures) of 110.4 TWh (in 2012).  Assuming that 4% of this potential resides in the Northwest Region, the potential energy savings could be on the order of 4,410,000,000 kWh per year (4.4 TWh/year).

The Navigant study also indicates that the total installed stock is estimated at 964 million fluorescent troffers nationwide.  Prorating again by the population in the Northwest indicates a potential installed base of 0.04 x 964 million = 38.5 million troffers.

Regional Technical Potential:
1.85 TWh per year
211 aMW
What's this?

Regional Technical Potential of an Emerging Technology is calculated as follows:

Baseline Energy Use * Estimate of Energy Savings (either Typical savings OR the high range of savings) * Technical Potential (potential number of units replaced by the Emerging Technology)

First Cost:

Installed first cost per: unit
Emerging Technology Unit Cost (Equipment Only): $42.00
Emerging Technology Installation Cost (Labor, Disposal, Etc.): $0.00
Baseline Technology Unit Cost (Equipment Only): $9.70

Comments:

ECO-Energy lists an 18 W 4 ft tube for $21.  (Power requirements for various tube designs range from 18 to 22 W).  An 8 ft tube is $50 (3815 lumen output, 35 W.  A tube that would provide 5000 lumens would require 46 W and cost about $60). 

A case of 30 32W 4 ft tubes would cost about $145.50 ($4.85 each).  Two lamps would have a cost of $9.70.  Through neglecting installation costs, LED lamps are presented in their most favorable light.  Cost are current as of 7/7/2014. 

Cost Effectiveness:

Simple payback, new construction (years): 7.5

Simple payback, retrofit (years): 9.7

What's this?

Cost Effectiveness is calculated using baseline energy use, best estimate of typical energy savings, and first cost. It does not account for factors such as impacts on O&M costs (which could be significant if product life is greatly extended) or savings of non-electric fuels such as natural gas. Actual overall cost effectiveness could be significantly different based on these other factors.

Reference and Citations:

EERE, 04/11/2013. Comparing White Light LEDs to Conventional Light Sources
Building Technologies Program

EERE, 06/21/2011. Caliper Summary Report Summary of Results: Round 12 of Product Testing
Energy Efficiency & Renewable Energy

EERE, 05/31/2011. LED Application Series: LED Replacements for Four-Foot Linear Fluorescent Lamps
Energy Efficiency & Renewable Energy

EERE, 04/15/2010. LED Performance Specification Series: T8 Replacement Lamps
Energy Efficiency & Renewable Energy

EERE, 01/01/2012. Energy Efficiency of White LEDs
Energy Efficiency & Renewable Energy

LRC, 01/01/2014. ASSIST: Alliance for Solid-State Illumination Systems and Technologies
Lighting Research Center

LRC, 01/01/2014. Dimming Behaviors of LED Replacement Lamps
Lighting Research Center

LRC, 01/01/2014. Minimizing Flicker from SSL Systems
Lighting Research Center

UL, 05/02/2011. LED Retrofit Kits for Luminaires and Signs
Underwriter Laboratories

PNNL, 05/24/2011. Laboratory Evaluation of Light-Emitting Diode (LED) T8 Replacement Lamp Products
Pacific Northwest National Laboratory

The Lighting Research Center, 01/01/2013. LED Replacement for Linear Fluorescent Lamps
Rensselaer Polytechnic Institute LRC

Rank & Scores

LED T8 Lamp Replacement

2009 Lighting TAG (#1)


Technical Advisory Group: 2009 Lighting TAG (#1)
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